China factory Double Width Steel Wire Rope Sheave crankshaft pulley

Product Description

Product Description

About Us
As a company of industries and trading integration with ISO 9001-2008 Certificate, HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. Has been in manufacturing material handling equipment parts for many years, with professional experience.

Our Service:
If you are interested in any of our products, please contact me freely! Warmly Welcomed your visit to our factory in China, OEM service will be ok.

Note: For special order, please write and provide drawing sample.
Sheave features:

Material Q235B, Q345B, 35#, 45#, 60#, SSW-QR1, S45C
Groove surface quench HRC45-55
Groove surface quench depth 2mm-2.5mm
groove MT after heat treatment and welding line UT and MT
Max processing diameter 2, 000mm
Short production cycle
It is used for crane equipment, port equipment, oil drilling rig and so on.

Product Parameters

Code  Wire rope diameter(mm) Main dimension(mm) Weight for reference(kg)
D D1 R b W D2 B
BX1251 10-14 355 400 7 37 28 55 64 16
BX2251 >14-19 450 510 10 50 38 80 74 28
BX3251 >19-23.5 560 631 12 60 46 95 90 50
BX4251 >23.5-30 710 800 15 73 57 130 106 91
BX5251 >23.5-30 900 1012 19 92 72 160 128 158
BX6251 >30-37 1000 1126 22 104 82 160 128 200
BX7251 >43-50 1250 1402 26 123 98 190 148 394
BX8251 >50-58 1400 1572 29 135 110 190 148 504

 

Detailed Photos

 

Application

 

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Certifications

Packaging & Shipping

 

Certification: ISO
Pulley Sizes: Type D
Manufacturing Process: Forging
Material: Iron
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Usage: Lifting Equipment Parts
Customization:
Available

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Customized Request

rope pulley

How are rope pulleys used in recreational activities such as rock climbing and zip-lining?

Rope pulleys play a crucial role in recreational activities like rock climbing and zip-lining. Here’s a detailed explanation of their usage in each activity:

Rock Climbing:

In rock climbing, rope pulleys are utilized in various ways:

1. Belays and Anchors: Rope pulleys are commonly used in belay systems, which involve securing the climbing rope to an anchor point. Pulleys help redirect the rope, reducing friction and allowing the belayer to control the rope more smoothly as the climber ascends or descends. They enable the belayer to manage the rope’s length and tension effectively.

2. Hauling Systems: Rope pulleys are utilized in hauling systems during rock climbing. These systems assist climbers in raising or lowering equipment, supplies, or injured climbers. Pulleys allow for mechanical advantage, reducing the effort required by the climbers during hauling operations.

3. Ascending Techniques: Rope pulleys are employed in ascending techniques such as the “jumar” or “ascender” systems. These systems enable climbers to ascend the rope efficiently. Pulleys facilitate smooth movement and eliminate the need to manually adjust the rope, making the ascent easier and less physically demanding.

4. Rescue Operations: In rescue scenarios, rope pulleys serve a critical role. They are employed in systems such as “z-pulleys” or “piggyback hauling” to create mechanical advantage, allowing rescuers to lift or lower victims safely and efficiently.

Zip-lining:

In zip-lining, rope pulleys are essential components of the system that enables participants to glide along a suspended cable or rope:

1. Trolley Systems: Rope pulleys, often referred to as trolleys, are attached to the participants’ harnesses or seats. These pulleys feature wheels or sheaves that roll along the zip-line cable, allowing smooth and controlled movement. The trolleys may incorporate additional features such as brakes or speed control mechanisms for a safe and enjoyable zip-lining experience.

2. Redirection and Turning: Rope pulleys are strategically placed at corners or turning points in the zip-line course. They redirect the cable, ensuring participants smoothly navigate curves or changes in direction without excessive friction or jolts. These pulleys contribute to the overall safety and stability of the zip-line ride.

3. Braking Systems: Certain zip-line systems utilize rope pulleys as part of the braking mechanism. The pulleys may be integrated with friction devices or braking systems to control the speed and bring participants to a safe stop at the end of the ride.

It’s important to note that in both rock climbing and zip-lining, the selection of appropriate rope pulleys is crucial for ensuring safety, reliability, and optimal performance. Industry standards and guidelines provide specifications for pulley materials, load capacities, and strength ratings to ensure their suitability for these recreational activities.

By incorporating rope pulleys into rock climbing and zip-lining systems, participants can experience smoother rope management, efficient ascending or descending techniques, controlled movement, enhanced safety, and an overall enjoyable experience.

rope pulley

What maintenance practices should be followed to ensure the reliability of rope pulleys?

To ensure the reliability of rope pulleys, several maintenance practices should be followed. Here’s a detailed explanation:

1. Regular Inspection: Conduct regular visual inspections of rope pulleys to identify any signs of wear, damage, or misalignment. Inspect the sheaves, bearings, axles, and attachment points for any abnormalities. Promptly address any issues to prevent further damage and ensure the smooth operation of the pulley system.

2. Cleaning: Keep the rope pulleys clean and free from dirt, debris, or contaminants. Use appropriate cleaning methods and tools to remove any buildup that can impair the pulley’s performance or cause unnecessary wear on the rope.

3. Lubrication: Follow the manufacturer’s recommendations for lubrication. Apply the appropriate lubricant to the bearings, axles, and other moving parts to reduce friction and ensure smooth rotation. Regularly check and replenish lubrication as needed, taking into account the operating conditions and load requirements.

4. Tension Adjustment: Maintain the proper tension in the rope. Periodically check the tension and adjust it as necessary to prevent slack or excessive tension, which can affect the pulley’s performance and increase wear on both the rope and the pulley.

5. Replacement of Worn Components: Over time, certain components of rope pulleys may wear out and require replacement. This includes worn-out sheaves, damaged bearings, or deformed axles. Regularly inspect these components and replace them when necessary to maintain the reliability and integrity of the pulley system.

6. Environmental Considerations: Take into account the environmental conditions in which the rope pulleys operate. For example, in corrosive environments, use pulleys made from corrosion-resistant materials or apply appropriate coatings to protect against corrosion. Consider environmental factors such as temperature, humidity, and exposure to chemicals when determining the maintenance practices for rope pulleys.

7. Training and Documentation: Ensure that maintenance personnel receive proper training on inspecting, cleaning, lubricating, and maintaining rope pulleys. Keep detailed documentation of maintenance activities, including inspection results, lubrication schedules, and component replacements. This documentation helps track the maintenance history and enables proactive maintenance planning.

8. Manufacturer’s Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance practices specific to the rope pulleys being used. Manufacturers often provide specific instructions on inspection intervals, lubrication types, and other maintenance considerations to maximize the reliability and lifespan of their pulley products.

By following these maintenance practices, the reliability of rope pulleys can be ensured. Regular inspections, proper cleaning, lubrication, tension adjustment, component replacement, consideration of environmental factors, training of personnel, and adherence to manufacturer’s guidelines all contribute to the longevity and smooth operation of rope pulley systems.

rope pulley

Are there variations in rope pulley sizes and configurations?

Yes, there are variations in rope pulley sizes and configurations to cater to different applications and load requirements. Here’s a detailed explanation:

1. Sizes: Rope pulleys come in a range of sizes to accommodate various rope diameters and load capacities. Smaller pulleys are typically used for lighter loads or in situations where space is limited. Larger pulleys are employed for heavier loads and applications where additional mechanical advantage is required. The size of the pulley is determined based on factors such as the diameter and type of rope used, the anticipated load, and the available space for installation.

2. Configurations: Rope pulleys can be configured in different ways to suit specific requirements. Some common configurations include:

  • Single Pulley: A single pulley consists of a single wheel with a grooved rim and a stationary or movable axle. It is used for basic redirection of force and change in direction.
  • Double Pulley: A double pulley, also known as a block and tackle, consists of two pulleys mounted on a common axle. It provides increased mechanical advantage by dividing the load between the two ropes. Double pulleys are commonly used in lifting heavy loads.
  • Multiple Pulleys: Pulley systems can be created by combining multiple pulleys. These systems can include fixed and movable pulleys arranged in various configurations, such as the compound pulley system or the complex block and tackle system. Multiple pulley configurations offer higher mechanical advantage and are used for lifting extremely heavy loads with reduced effort.

The choice of pulley size and configuration depends on factors such as the weight and type of load, the required mechanical advantage, the available space, and the specific application. Engineers, riggers, and designers consider these factors to select the most appropriate pulley size and configuration to ensure safe and efficient lifting and movement of loads.

China factory Double Width Steel Wire Rope Sheave   crankshaft pulley	China factory Double Width Steel Wire Rope Sheave   crankshaft pulley
editor by CX