China wholesaler Custom High Quality DIN C45 Roll-Forged Welded Sheave Rope Guide Pulley Sheave for Elevator Escalator Spare Parts pulley band

Product Description

Product Description

Custom DIN C45 Welded Sheave Rope Xihu (West Lake) Dis. Pulley

, With high bearing capacity, high wear resistance and long service life
Sheave features:
1) Pulley Material: Q345B, 35#, 45#, 60#, SSW-QR1, S45C
2) Pulley Groove surface quench: HRC45-55
3)Pulley  Groove surface quench depth: 2mm-2.5mm
4) pulley groove MT after heat treatment and welding line UT and MT
5) Welding produce according WPQR AWS D1.1 
6) Pulley Max processing diameter: 2, 000mm
7) Pulley Short production cycle
It is used for crane equipment, port equipment, oil drilling rig and so on. 

 

Code Wire rope diameter(mm) Main dimension(mm) Weight for reference(kg)
D D1 R b W D2 B
BX1251 10-14 355 400 7 37 28 55 64 16
BX2251 >14-19 450 510 10 50 38 80 74 28
BX3251 >19-23.5 560 631 12 60 46 95 90 50
BX4251 >23.5-30 710 800 15 73 57 130 106 91
BX5251 >23.5-30 900 1012 19 92 72 160 128 158
BX6251 >30-37 1000 1126 22 104 82 160 128 200
BX7251 >43-50 1250 1402 26 123 98 190 148 394
BX8251 >50-58 1400 1572 29 135 110 190 148 504

 

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Our Advantages

Application

 

 

Company Profile

Factory introduction

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. is a high-tech enterprise registered in HangZhou City of ZheJiang Province, which is mainly engaged in the design and manufacture of spare parts for metallurgy equipment, hoisting machinery, oil drilling rigs, and heavy decelerator boxes.

Our company boasts a professional team who is full of vitality, with high efficiency, and industry minded. Our R&D technicians are highly skilled with rich experience, and possess strong design and development capabilities. There are 2 experts in our company who enjoy the state special allowance. We have carried out broad cooperation with renowned factories and design institutes both at home and abroad.

With advanced design, outstanding manufacturing crafts and vigorous management, the whole manufacturing process of our company is conducted by strictly implementing strict quality management system. Our products are widely used by a great number of steel plants in China and exported overseas, where they have received high praise from our customers.

By following the enterprise philosophy of innovation, quality and creating value for the clients, our company is constantly bringing in advanced technologies from home and abroad. We are committed to taking the enhancement of product quality, safety and reliability as our responsibility and striving for providing high quality products and perfect services to the clients.

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. Warmly welcomes you to be our distinguished clients and friends.

Customer Visiting

Certifications

Packaging & Shipping

Certification: ISO
Pulley Sizes: Type A
Manufacturing Process: Forging
Material: Iron
Surface Treatment: Baking Paint
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Customization:
Available

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Customized Request

rope pulley

How do rope pulleys compare to other types of pulleys in terms of functionality?

Rope pulleys offer unique functionality compared to other types of pulleys. Here’s a detailed comparison:

1. Mechanical Advantage: Rope pulleys provide mechanical advantage by distributing the load across multiple sheaves and ropes. This allows for easier lifting and moving of heavy loads. Other pulley types, such as fixed pulleys or belt pulleys, do not offer the same mechanical advantage.

2. Directional Changes: Rope pulleys allow for directional changes in the path of the rope or cable. They enable the rope to be redirected as desired, providing flexibility and control in various applications. On the other hand, fixed or single-direction pulleys do not offer the same capability for directional changes.

3. Load Distribution: Rope pulleys distribute the load across multiple ropes or cables, reducing strain and preventing excessive stress on individual components. This load distribution helps improve safety and efficiency. In contrast, other pulley types may not provide the same level of load distribution.

4. Friction: Rope pulleys are designed to minimize friction between the rope and the pulley, allowing for smooth and efficient movement. Low-friction pulleys reduce energy losses and prevent unnecessary wear on the rope. In comparison, some other pulley types may have higher friction and may require additional lubrication to reduce friction.

5. Speed Control: Rope pulleys can be used to adjust the speed of the moving rope by incorporating pulleys with different diameters or groove configurations. This speed control feature is particularly useful in applications where precise control over the speed is required. Other pulley types may not offer the same level of speed control.

6. Flexibility: Rope pulleys provide flexibility in system design and configuration. They can be easily integrated into various setups, allowing for customized solutions based on specific requirements. Other pulley types may have more limited options for customization and flexibility.

7. Multiple Applications: Rope pulleys have a wide range of applications across different industries, including construction, manufacturing, transportation, and entertainment. Their versatility allows them to be used in diverse tasks and operations. While other pulley types may also have specific applications, rope pulleys are more commonly utilized in various scenarios.

8. Reduced Manual Handling: Rope pulleys reduce the need for excessive manual force, making manual handling tasks more efficient and less physically demanding. This can help minimize the risk of fatigue, strain, and injury for workers. Other pulley types may not provide the same level of assistance in reducing manual effort.

In summary, rope pulleys stand out in terms of their mechanical advantage, directional change capability, load distribution, reduced friction, speed control, system flexibility, wide range of applications, and assistance in manual handling. These unique functionalities make rope pulleys a versatile and efficient choice for many cable and rope-based systems.

rope pulley

Can rope pulleys be customized for specific industrial needs?

Yes, rope pulleys can be customized to meet specific industrial needs. Here’s a detailed explanation:

1. Load Capacity: Rope pulleys can be customized to handle different load capacities. The size, material, and construction of the pulley can be tailored to accommodate specific weight requirements, whether it’s for light loads or heavy-duty applications.

2. Environmental Conditions: Industries often operate in diverse environmental conditions, such as extreme temperatures, corrosive environments, or high levels of moisture. Customized rope pulleys can be designed with materials and coatings that provide enhanced resistance to these conditions, ensuring optimal performance and longevity.

3. Specialized Applications: Certain industries have unique requirements that call for specialized rope pulleys. For example, in the entertainment industry, specialized pulleys are used for rigging systems in theaters or arenas. Customization can include features like noise reduction, specific dimensions to fit confined spaces, or specialized attachment points.

4. Friction and Efficiency: The groove design of rope pulleys can be customized to optimize friction and efficiency for specific applications. Different groove profiles, materials, or surface treatments can be employed to reduce friction, improve grip, and enhance the overall efficiency of the pulley system.

5. Integration with Systems: Customized rope pulleys can be designed to seamlessly integrate with existing systems or equipment. This may involve adapting the pulley’s dimensions, attachment points, or configurations to ensure compatibility and smooth operation within the specific industrial setup.

6. Mounting Options: Depending on the industrial requirements, customized rope pulleys can be designed with various mounting options. This allows for flexibility in installation, whether it’s for overhead suspension, wall-mounted setups, or specific machinery requirements.

7. Safety Considerations: Customized rope pulleys can incorporate additional safety features to meet specific industry standards or regulations. This can include features like load limit indicators, locking mechanisms, or protective covers to prevent accidents and ensure worker safety.

Manufacturers and suppliers of rope pulleys understand the diverse needs of different industries and offer customization options to tailor the pulleys accordingly. By working closely with customers and understanding their specific requirements, customized rope pulleys can be engineered to meet the unique demands of various industrial applications.

\rope pulley

Can you explain the different types of rope pulleys and their functions?

There are different types of rope pulleys, each designed to serve specific functions and applications. Here’s an explanation of some common types of rope pulleys and their respective functions:

  • Fixed Pulley: A fixed pulley has a stationary axle and does not provide any mechanical advantage. It changes the direction of the force applied to the rope, making it easier to pull or lift loads vertically. Fixed pulleys are often used in combination with other pulleys to create more complex pulley systems.
  • Movable Pulley: A movable pulley has an axle that is free to move, allowing it to be attached to the load being lifted. When a rope passes through a movable pulley, the pulley and the load both move in the same direction. Movable pulleys provide a mechanical advantage by reducing the effort required to lift heavy loads.
  • Block and Tackle: A block and tackle system consists of multiple pulleys arranged in a combination of fixed and movable pulleys. This arrangement provides a significant mechanical advantage, allowing for the lifting of extremely heavy loads with reduced effort. Block and tackle systems are commonly used in construction, rigging, and maritime applications.
  • Snatch Block: A snatch block is a specialized type of pulley with a side opening that allows the rope to be easily inserted or removed. Snatch blocks are often used in rigging to redirect the force applied to the rope and change its direction. They are particularly useful in situations where the rope needs to be redirected around obstacles or to achieve a different pulling angle.
  • Wire Rope Pulley: Wire rope pulleys are designed specifically for use with wire ropes, which are commonly used in heavy-duty lifting and rigging applications. Wire rope pulleys have grooves specifically shaped to accommodate wire ropes, ensuring proper alignment and reducing wear on the rope.
  • Rescue Pulley: Rescue pulleys are specialized pulleys designed for use in rescue operations and emergency situations. They are typically lightweight, compact, and feature additional safety features such as locking mechanisms or built-in swivels to facilitate efficient and safe rope handling.

These are just a few examples of the different types of rope pulleys available. The choice of pulley type depends on the specific requirements of the application, including the desired mechanical advantage, load capacity, rope type, and environmental conditions. By selecting the appropriate pulley type, users can optimize the efficiency, safety, and performance of their lifting, pulling, or redirecting operations.

China wholesaler Custom High Quality DIN C45 Roll-Forged Welded Sheave Rope Guide Pulley Sheave for Elevator Escalator Spare Parts   pulley band	China wholesaler Custom High Quality DIN C45 Roll-Forged Welded Sheave Rope Guide Pulley Sheave for Elevator Escalator Spare Parts   pulley band
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