Product Description
Product Parameters
Material:VLC620AW
| Material | C | Si | Mn | P | S | Cr | Mo | Ni | Cu | V |
| As Required | ≤0.25 | ≤0.60 | 0.50-1.70 | ≤0.030 | ≤0.030 | ≥0.40 | ≥0.15 | ≥0.40 | ≤0.30 | ≤0.12 |
| Actual | 0.21 | 0.47 | 0.91 | 0.018 | 0.012 | 0.63 | 0.21 | 0.73 | 0.05 | 0.006 |
| Mechanical Property | Tensile Test | Impact Test | ||||||
| As Rquired | Yield | Tensile Strength | Elongation | Recution of Area | Akv,-20° ≥42J | |||
| ≥430 | ≥620 | ≥16 | ≥30 | 1 | 2 | 3 | Average | |
| Actual | 600 | 740 | 20 | 51 | 79 | 57 | 72 | 69 |
It is up to customers’ requirement.
| Item | Standard |
| Casting Material | EN 15713/EN 10571/BS 3100/DIN 1681/DIN17205 |
| Casting Tolerance in Blank | ISO 8062 CT 13 |
| Size Tolerance | DIN ISO 2768m |
| NDT | ASTM A609 Level 2 or 3 /EN 12680/ASTM E94 Level 2 or 3 |
| Heat Treatment | Normalizing+Tempering+Quenching |
| Hardness | As Required |
Company Profile
Haian CHINAMFG Casting Co.,Ltd. is established in 2003 in CHINAMFG Town.
In 2007,we moved our factory to Sunzhuang town and now we can supply bigger steel castings with max. weight 45 tons.
In 2011,we built a new sand mold maiking workshop with 120 tons refinining CHINAMFG and the max. weight can be 120 tons.
In 2013,we paid more attenion on the castings for shipbuilding and started to supply marine castings for most of domestic famous shipyards.
From 2013 to 2571,we bought more and more machines to strengthen our ability from rough machining to finished machining.
In 2571,we built another new sand mold making workshop for the quick development of market requirement.
Now we monthly supply 6000 tons different castings for different customers of different industry,such as cement mill,shipubuilding,petroleum machinery,rolling mill,forging press and so on.
Prdocution Process
1)Pattern making
We have our own wooden pattern making workshop.
But our company is always busy,
we also have around 10 sub-contractors for pattern making.
They help us for the pattern but will be inspected according to our rules.
We will record for every pattern inspection.
2)Sand core making
We have around 80 technicans for sand core making which is divided into around 10 teams.
Most of the technicans has more than 10 years’ experience.
Most of the sand core is made by silica sand with common sand inside of it.
The common sand will be used repeatly.
For some important position,such as R corner,we will use chorme ore sand.
The outside of the sand core,we will do the painting,burn and clean it.
We will assemble diffrent sand cores together and wait for pouring.
3)Melting and pouring
We always do the melting after mid-night for cheaper electric charge.
And we normally do pouring in the early morning.
| No. | Equipment Name | Quantity(Set) |
| 1 | 25 tons Electrical Arc Furnace | 1 |
| 2 | 50 tons Intermediate Frequency Furnace | 2 |
| 3 | 120 tons Refining Furnace | 1 |
| 4 | 120 tons VD Furnace | 2 |
4)Cooling
Chemical composition
When we do the pouring,we will also take the sample and check the chemical compositon.
After pouring,we will wait for different time for cooling according to casting’s weight.
| Item | Weight in blank(Metric Tons) | Cooling Time(Hour) |
| 1 | <25 | 48 |
| 2 | >25-40 | 72 |
| 3 | >40-55 | 96 |
| 4 | >55-72 | 120 |
| 5 | >72-96 | 144 |
| 6 | >96-115 | 168 |
| 7 | >115 | 192 |
5)Heat treatment
The maximum size of the heat treatment CHINAMFG is 12m*9m*6m.
The size also decide the max. size we can make for the casting.
We only can do normalizing and tempering.
The quenching if needed will be done by our sub-contactor.
Cutting the riser,we choose thermal cutting method.
After heat treatment,we will do the mechanical property test.
6)Draw the line and do the first rough machining
We can do the machining from rough to finished machining.
7)NDT after rough machining
8)Welding repair
We have rich experience for making support rollers and kiln tyres,
then there is no welding for the outside working position.
This is our special technology.
Every year we supply around 400pcs kiln tyres,930pcs support roller,170 sets gear( in 2 halves).
But for some other castings,if we do the welding repair,
we will do the tempering for stress relief later.
All of our welders have the SGS certficate.
9)Final machining
We have a lot of vertical lathes from 2.5m to 10m.
Certifications
We get approval from CNAS for our laboratory.
We also have 9 class certificate,such as ABS,DNV,NK,RINA,KR,CCS,BV and so on.
Packaging & Shipping
We supply a lot of castings for cement mill,rolling mill,shipbuilding and so on.
We can do the packing according to our rules or according to customers’ requirement.
After Sales Service
Normally there is a 12 months quality warantty.
We do at least 3 times NDT:after rough,semi-finished and finished machining.
And also the customer will do the witness during or after finished machining.
If there is also any problem when you receive the castings,
please send us photos and detailed defects,
we will negotiate with you and make a compensation.
A third party inspection before shipment is welcomed.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Type: | Chemical Hardening Sand |
|---|---|
| Casting Method: | Directional Crystallization |
| Sand Core Type: | Sodium Silicate Sand Core |
| Samples: |
US$ 20/kg
1 kg(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
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Can rope pulleys be employed in both commercial and residential settings?
Yes, rope pulleys can be employed in both commercial and residential settings. Here’s a detailed explanation:
Commercial Settings:
In commercial settings, rope pulleys find a wide range of applications:
1. Construction and Rigging: Rope pulleys are extensively used in construction and rigging operations. They are employed for lifting and moving heavy materials, equipment, or scaffolding systems. Pulleys with high load capacities and robust construction are utilized to ensure safety and efficiency in commercial construction projects.
2. Entertainment and Stage Rigging: Rope pulleys are commonly utilized in the entertainment industry for stage rigging, theatrical productions, and concerts. They enable the raising and lowering of props, scenery, and lighting fixtures. Pulley systems with smooth operation and precise control are essential for the seamless execution of performances.
3. Cargo Handling and Transportation: Rope pulleys play a significant role in cargo handling and transportation industries. They are employed in systems such as cranes, hoists, and elevators to facilitate the movement of goods and materials. Pulleys with high load capacities, durability, and reliable braking mechanisms are utilized to ensure safe and efficient cargo transportation.
Residential Settings:
In residential settings, rope pulleys can be employed in various applications:
1. Clotheslines and Drying Racks: Rope pulleys are commonly used in clothesline systems and drying racks in residential properties. They allow for easy hanging and retracting of clothes, maximizing outdoor drying space and convenience.
2. Home Gym and Exercise Equipment: Rope pulleys can be incorporated into home gym setups and exercise equipment. They are employed in cable machines, weightlifting systems, and resistance training devices to provide adjustable resistance and smooth movement during workouts.
3. Garage and Storage Systems: Rope pulleys can be utilized in garage and storage systems for overhead storage solutions. They enable the lifting and lowering of items such as bicycles, kayaks, or storage containers, maximizing the use of vertical space.
4. Window Treatments: Rope pulleys are sometimes used in residential window treatments, such as Roman shades or blinds. They facilitate the raising and lowering of window coverings, allowing for adjustable light control and privacy.
It’s important to note that while rope pulleys can be employed in both commercial and residential settings, the specific requirements and considerations may vary. In commercial settings, factors such as load capacity, durability, and adherence to industry regulations are crucial. In residential settings, considerations may include ease of use, convenience, and aesthetics.
The selection and installation of rope pulleys in commercial and residential settings should be carried out in accordance with relevant safety guidelines and manufacturer recommendations to ensure proper functionality and user safety.
Can rope pulleys be customized for specific industrial needs?
Yes, rope pulleys can be customized to meet specific industrial needs. Here’s a detailed explanation:
1. Load Capacity: Rope pulleys can be customized to handle different load capacities. The size, material, and construction of the pulley can be tailored to accommodate specific weight requirements, whether it’s for light loads or heavy-duty applications.
2. Environmental Conditions: Industries often operate in diverse environmental conditions, such as extreme temperatures, corrosive environments, or high levels of moisture. Customized rope pulleys can be designed with materials and coatings that provide enhanced resistance to these conditions, ensuring optimal performance and longevity.
3. Specialized Applications: Certain industries have unique requirements that call for specialized rope pulleys. For example, in the entertainment industry, specialized pulleys are used for rigging systems in theaters or arenas. Customization can include features like noise reduction, specific dimensions to fit confined spaces, or specialized attachment points.
4. Friction and Efficiency: The groove design of rope pulleys can be customized to optimize friction and efficiency for specific applications. Different groove profiles, materials, or surface treatments can be employed to reduce friction, improve grip, and enhance the overall efficiency of the pulley system.
5. Integration with Systems: Customized rope pulleys can be designed to seamlessly integrate with existing systems or equipment. This may involve adapting the pulley’s dimensions, attachment points, or configurations to ensure compatibility and smooth operation within the specific industrial setup.
6. Mounting Options: Depending on the industrial requirements, customized rope pulleys can be designed with various mounting options. This allows for flexibility in installation, whether it’s for overhead suspension, wall-mounted setups, or specific machinery requirements.
7. Safety Considerations: Customized rope pulleys can incorporate additional safety features to meet specific industry standards or regulations. This can include features like load limit indicators, locking mechanisms, or protective covers to prevent accidents and ensure worker safety.
Manufacturers and suppliers of rope pulleys understand the diverse needs of different industries and offer customization options to tailor the pulleys accordingly. By working closely with customers and understanding their specific requirements, customized rope pulleys can be engineered to meet the unique demands of various industrial applications.
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Are there variations in rope pulley sizes and configurations?
Yes, there are variations in rope pulley sizes and configurations to cater to different applications and load requirements. Here’s a detailed explanation:
1. Sizes: Rope pulleys come in a range of sizes to accommodate various rope diameters and load capacities. Smaller pulleys are typically used for lighter loads or in situations where space is limited. Larger pulleys are employed for heavier loads and applications where additional mechanical advantage is required. The size of the pulley is determined based on factors such as the diameter and type of rope used, the anticipated load, and the available space for installation.
2. Configurations: Rope pulleys can be configured in different ways to suit specific requirements. Some common configurations include:
- Single Pulley: A single pulley consists of a single wheel with a grooved rim and a stationary or movable axle. It is used for basic redirection of force and change in direction.
- Double Pulley: A double pulley, also known as a block and tackle, consists of two pulleys mounted on a common axle. It provides increased mechanical advantage by dividing the load between the two ropes. Double pulleys are commonly used in lifting heavy loads.
- Multiple Pulleys: Pulley systems can be created by combining multiple pulleys. These systems can include fixed and movable pulleys arranged in various configurations, such as the compound pulley system or the complex block and tackle system. Multiple pulley configurations offer higher mechanical advantage and are used for lifting extremely heavy loads with reduced effort.
The choice of pulley size and configuration depends on factors such as the weight and type of load, the required mechanical advantage, the available space, and the specific application. Engineers, riggers, and designers consider these factors to select the most appropriate pulley size and configuration to ensure safe and efficient lifting and movement of loads.
editor by CX