China Hot selling Custom Casting Forging DIN C45 Roll-Forging Welded Wire Rope Guide Pulley Crane Sheave for Lifting and Transmission pulley band

Product Description

Custom Casting Forging DIN C45 Roll-Forged Welded Wire Rope Xihu (West Lake) Dis. Pulley Crane Sheave for Lifting 

Product Description

Custom DIN C45 Welded Sheave Rope Xihu (West Lake) Dis. Pulley

With high bearing capacity, high wear resistance and long service life

Sheave features:

(1) Pulley Material: Q345B, 35#, 45#, 60#, SSW-QR1, S45C

(2) Pulley Groove surface quench: HRC45-55

(3) Pulley  Groove surface quench depth: 2mm-2.5mm

(4) pulley groove MT after heat treatment and welding line UT and MT

(5) Welding produce according WPQR AWS D1.1 

(6) Pulley Max processing diameter: 2, 000mm

(7) Pulley Short production cycle

It is used for crane equipment, port equipment, oil drilling rig and so on. 

 

Code Wire rope diameter(mm) Main dimension(mm) Weight for reference(kg)
D D1 R b W D2 B
BX1251 10-14 355 400 7 37 28 55 64 16
BX2251 >14-19 450 510 10 50 38 80 74 28
BX3251 >19-23.5 560 631 12 60 46 95 90 50
BX4251 >23.5-30 710 800 15 73 57 130 106 91
BX5251 >23.5-30 900 1012 19 92 72 160 128 158
BX6251 >30-37 1000 1126 22 104 82 160 128 200
BX7251 >43-50 1250 1402 26 123 98 190 148 394
BX8251 >50-58 1400 1572 29 135 110 190 148 504

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Company Profile

Factory introduction

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. is a high-tech enterprise registered in HangZhou City of ZheJiang Province, which is mainly engaged in the design and manufacture of spare parts for metallurgy equipment, hoisting machinery, oil drilling rigs, and heavy decelerator boxes.

Our company boasts a professional team who is full of vitality, with high efficiency, and industry minded. Our R&D technicians are highly skilled with rich experience, and possess strong design and development capabilities. There are 2 experts in our company who enjoy the state special allowance. We have carried out broad cooperation with renowned factories and design institutes both at home and abroad.

With advanced design, outstanding manufacturing crafts and vigorous management, the whole manufacturing process of our company is conducted by strictly implementing strict quality management system. Our products are widely used by a great number of steel plants in China and exported overseas, where they have received high praise from our customers.

By following the enterprise philosophy of innovation, quality and creating value for the clients, our company is constantly bringing in advanced technologies from home and abroad. We are committed to taking the enhancement of product quality, safety and reliability as our responsibility and striving for providing high quality products and perfect services to the clients.

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. Warmly welcomes you to be our distinguished clients and friends.

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Packaging & Shipping

Sever&FAQ

Our Service:

If you are interested in any of our products, please contact me freely! Warmly Welcomed your visit to our factory in China, OEM service will be ok.

 

FAQ:
Q: What information should I provide if I want to order the products?
1) Product information: Quantity, specification
2) Delivery time required.
3) Shipping information: Company name, address, phone number, destination seaport/air port.
4) Forwarder’s contact details if there is any in China.
 
Q: How about your payment terms?
A: 30% -50%deposit, with the balance before delivery, we accept T/T and L/C at sight.
 
Q: Can I use our own logo?
A: Yes, we can produce by using your own logo if you need.
 
Q: How about sample & MOQ policy?
A: Welcome sample order. MOQ can be 1 set.
 
Q: What is your lead time for your goods?
A: Normally 30 days after confirmed order,  

Certification: ISO
Pulley Sizes: Type A
Manufacturing Process: Forging
Material: Iron
Surface Treatment: Baking Paint
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Customization:
Available

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Customized Request

rope pulley

How do rope pulleys compare to other types of pulleys in terms of functionality?

Rope pulleys offer unique functionality compared to other types of pulleys. Here’s a detailed comparison:

1. Mechanical Advantage: Rope pulleys provide mechanical advantage by distributing the load across multiple sheaves and ropes. This allows for easier lifting and moving of heavy loads. Other pulley types, such as fixed pulleys or belt pulleys, do not offer the same mechanical advantage.

2. Directional Changes: Rope pulleys allow for directional changes in the path of the rope or cable. They enable the rope to be redirected as desired, providing flexibility and control in various applications. On the other hand, fixed or single-direction pulleys do not offer the same capability for directional changes.

3. Load Distribution: Rope pulleys distribute the load across multiple ropes or cables, reducing strain and preventing excessive stress on individual components. This load distribution helps improve safety and efficiency. In contrast, other pulley types may not provide the same level of load distribution.

4. Friction: Rope pulleys are designed to minimize friction between the rope and the pulley, allowing for smooth and efficient movement. Low-friction pulleys reduce energy losses and prevent unnecessary wear on the rope. In comparison, some other pulley types may have higher friction and may require additional lubrication to reduce friction.

5. Speed Control: Rope pulleys can be used to adjust the speed of the moving rope by incorporating pulleys with different diameters or groove configurations. This speed control feature is particularly useful in applications where precise control over the speed is required. Other pulley types may not offer the same level of speed control.

6. Flexibility: Rope pulleys provide flexibility in system design and configuration. They can be easily integrated into various setups, allowing for customized solutions based on specific requirements. Other pulley types may have more limited options for customization and flexibility.

7. Multiple Applications: Rope pulleys have a wide range of applications across different industries, including construction, manufacturing, transportation, and entertainment. Their versatility allows them to be used in diverse tasks and operations. While other pulley types may also have specific applications, rope pulleys are more commonly utilized in various scenarios.

8. Reduced Manual Handling: Rope pulleys reduce the need for excessive manual force, making manual handling tasks more efficient and less physically demanding. This can help minimize the risk of fatigue, strain, and injury for workers. Other pulley types may not provide the same level of assistance in reducing manual effort.

In summary, rope pulleys stand out in terms of their mechanical advantage, directional change capability, load distribution, reduced friction, speed control, system flexibility, wide range of applications, and assistance in manual handling. These unique functionalities make rope pulleys a versatile and efficient choice for many cable and rope-based systems.

rope pulley

How do rope pulleys contribute to the efficiency of cable and rope-based systems?

Rope pulleys play a crucial role in enhancing the efficiency of cable and rope-based systems. Here’s a detailed explanation:

1. Mechanical Advantage: Rope pulleys provide mechanical advantage, allowing individuals to move or lift heavy loads with reduced effort. By distributing the load across multiple sheaves and ropes, pulleys can multiply the force applied, making it easier to overcome resistance and move objects. This mechanical advantage improves the overall efficiency of the system by minimizing the effort required to perform tasks.

2. Directional Changes: Rope pulleys enable directional changes in cable and rope-based systems. They allow the rope or cable to change its path, redirecting the force and motion as desired. This capability is crucial in various applications, such as lifting, rigging, and transportation, where precise control of the load’s direction is necessary for efficient operations.

3. Load Distribution: Rope pulleys distribute the load across multiple ropes or cables, reducing the strain on each individual component. By spreading the load, pulleys help prevent excessive stress and potential failure of the ropes or cables. This load distribution improves the overall efficiency and safety of the system by ensuring that the load is evenly supported.

4. Reduced Friction: Well-designed rope pulleys minimize friction between the rope and the pulley, allowing for smooth and efficient movement. Low-friction pulleys reduce energy losses due to friction, optimizing the system’s efficiency. They also help to prevent unnecessary wear and damage to the rope, extending its lifespan.

5. Speed and Distance: Rope pulleys can be used to increase the speed and distance covered by a rope or cable. By incorporating pulleys with different diameters or groove configurations, the speed of the moving rope can be adjusted. This feature is particularly useful in applications where quick and efficient transportation or lifting of loads is required.

6. System Flexibility: Rope pulleys provide flexibility in system design and configuration. They can be easily integrated into various setups, allowing for customized solutions based on specific requirements. Pulleys can be positioned at different locations, combined in different configurations, and interconnected to achieve the desired mechanical advantage, directional changes, and load distribution.

7. Multi-Purpose Functionality: Rope pulleys have a wide range of applications across different industries. They are used in construction, manufacturing, transportation, mining, entertainment, and many other fields. The versatility of rope pulleys contributes to the efficiency of cable and rope-based systems by enabling their use in diverse tasks and operations.

8. Reduced Manual Handling: By utilizing rope pulleys, manual handling tasks can be made more efficient and less physically demanding. The mechanical advantage provided by pulleys reduces the need for excessive manual force, minimizing the risk of fatigue, strain, and injury for workers.

Rope pulleys significantly enhance the efficiency and effectiveness of cable and rope-based systems. Through mechanical advantage, directional changes, load distribution, reduced friction, speed control, system flexibility, multi-purpose functionality, and reduced manual handling, pulleys optimize the performance of these systems, making them more productive, safe, and reliable.

rope pulley

What is a rope pulley, and how is it used in various applications?

A rope pulley, also known as a block or a sheave, is a wheel with a grooved rim designed to support and guide a rope or cable. It is used in various applications to provide mechanical advantage and facilitate the lifting, pulling, or redirecting of loads. Here’s a detailed explanation of the rope pulley and its diverse applications:

Basic Design: A rope pulley typically consists of a wheel or a series of wheels mounted on an axle. The wheel has a groove along its circumference that accommodates the rope or cable. Some pulleys may have a fixed axle, while others have a swivel mechanism that allows the pulley to rotate around the axle.

Mechanical Advantage: The primary purpose of a rope pulley is to increase the mechanical advantage in lifting or pulling operations. By redirecting the force applied to the rope, a pulley system can reduce the amount of effort required to move heavy loads. The mechanical advantage achieved depends on the number of pulleys used in the system. For example, a simple pulley system with a single fixed pulley provides a mechanical advantage of 1, while a block and tackle system with multiple pulleys can provide a much higher mechanical advantage.

Applications: Rope pulleys find applications in various fields and industries, including:

  • Construction and Rigging: Rope pulleys are extensively used in construction sites for tasks such as lifting building materials, operating cranes, and hoisting equipment. They are also employed in rigging operations to facilitate the movement and positioning of heavy objects.
  • Manufacturing and Warehousing: In manufacturing facilities and warehouses, rope pulleys are utilized in conveyor systems, material handling, and assembly line operations. They help guide and redirect belts or ropes, enabling efficient transport and movement of goods.
  • Outdoor Recreation: Rope pulleys play a crucial role in outdoor recreational activities such as rock climbing, mountaineering, and zip-lining. They are used in pulley systems to provide mechanical advantage and facilitate controlled movement, enhancing safety and efficiency.
  • Maritime and Boating: Rope pulleys are integral to maritime applications, including sailing systems, cranes on ships, and winches on boats. They assist in adjusting sails, lifting heavy loads, and maneuvering various equipment and rigging on vessels.
  • Rescue and Emergency Situations: Rope pulleys are employed in rescue operations, such as in mountain rescue or confined space rescue scenarios. They enable controlled lowering or raising of personnel and equipment, enhancing safety and facilitating efficient extraction.

Rope pulleys are versatile tools that offer flexibility and mechanical advantage in a wide range of applications. Their ability to reduce effort and increase efficiency makes them invaluable in tasks involving lifting, pulling, or redirecting loads in various industries and recreational settings.

China Hot selling Custom Casting Forging DIN C45 Roll-Forging Welded Wire Rope Guide Pulley Crane Sheave for Lifting and Transmission   pulley band	China Hot selling Custom Casting Forging DIN C45 Roll-Forging Welded Wire Rope Guide Pulley Crane Sheave for Lifting and Transmission   pulley band
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